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Planetary Motor Gearbox Lubrication Solution

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Scheme details

Principle of planetary reducer: The drive source (motor) starts the sun gear in a direct connection, and the sun gear drives the planetary gears combined on the planetary gear carrier to run. The whole group of planetary gear system rotates automatically along the outer gear ring, and the planet carrier is connected to the output shaft to achieve the purpose of acceleration. Higher reduction ratios need to be multiplied and accumulated by multiple sets of stage gears and planetary gears.


Structural features: compact structure, good heat exchange, high precision, high transmission efficiency, strong applicability, maintenance-free for life


Application fields: mechanical deceleration device for process equipment in many industries and fields such as metallurgy, mining, transportation, water conservancy, chemical industry, food, beverage, textile, tobacco, packaging, environmental protection and so on.


Components Composition:

The requirements of the planetary reducer for grease:

Wear resistance: reduce wear and temperature rise, meet the needs of lifelong lubrication of the reducer

Noise reduction: improve product comfort

Adhesion performance: maintains a uniform oil film on metal surfaces, reducing wear and noise

Mechanical stability: prevent the oil from softening after shearing and oil leakage

High and low temperature performance: reduced low temperature starting torque and high temperature softening under high load conditions

The company's solutions for planetary gearboxes:

Our company uses a unique polyurea thickener, refined synthetic oil, and a special type of extreme pressure anti-wear agent, which has good high and low temperature performance, low starting torque at low temperature, no coking at high temperature, and good shearing performance , Under the condition of high temperature and extreme pressure, the structure is not easy to be damaged, the structure is stable, and it has good adhesion to the metal surface.

Main Specifications:

Project

Quality Index

Measured value

Test Standard

Exterior

Beige Evening Ointment

Beige Evening Ointment

Visual inspection

Operating temperature range(℃)

-30~200

-30~200

Penetration 1/10mm

-

285-315

ASTM D217

NLGI grade

1.5

1.5

ASTM D217

Dropping point °C  

>260

-

ASTM D2265

Steel mesh oil separation 24h  100℃

<5.0%

-

ASTM D6184

Evaporation loss   1h  120℃

<5.0%

-

SH/T0337

Water splash test 60min 40℃

<5.0%

-

ASTM D1264

45# steel corrosion  3h  100℃

Qualified

Qualified

ASTM D4048

Four ball wear marks 1200r/min 1h 75℃ 40KG

-

0.452mm

ASTM D2266

Four ball test PD  1500r/min 10s

-

600

ASTM D2596

Low temperature torque(-40℃)mN.m

start up

run 10min

run 60min

-

-

-

110

50

-

 

ASTM D1478

Antioxidant properties 100h、100℃

-

-

ASTM D942

Rust test 24h、52℃

Qualified

Qualified

ASTM D1743

(The above data is for reference only and does not have the nature of a contract.)

Test product

Helical gear planetary reducer, spur gear planetary reducer (*Kai 80 type first class)

Test Equipment

Decibel meter, infrared thermometer, servo motor

Grease model

FAKKT-MG33002

Test site

Building 4, Taiwei Industrial Zone, No. 146, Yanluo Road, Yanchuan, Songgang, Baoan, Shenzhen (bench laboratory)

Testing requirements:

1.Temperature rise≤75℃,

2.Noise≤65Db,

3.The oil film on the tooth surface is intact

 

Test process: reducer type: helical gear (grease amount: 25g)

Oil film condition

 

Reducer type: straight tooth (grease amount: 20g)

Oil film condition

 

Test Results:

Judging from the test records, using the FAKKT-MG33002 grease test, the two toothed planetary reducers have good temperature rise, noise and oil film conditions, meeting the manufacturer's requirements.


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